Yes, all models within the 63800 series can be used together for both parallel and 3-phase functions.
Yes, all models within the 63800 series can be used together for both parallel and 3-phase functions.
Apparent power is a measure of alternating current (AC) power that is computed by multiplying the root-mean-square (rms) current by the root-mean-square voltage. In a direct current (DC) circuit, or in an AC circuit whose impedance is a pure resistance, the voltage and current are in phase.
P is the power in watts, Erms is the root-mean-square (rms) voltage in volts, and Irms is the rms current in amperes. But in an AC circuit whose impedance consists of reactance as well as resistance, the voltage and current are not in phase. This complicates the determination of power.
In an AC circuit, the product of the rms voltage and the rms current is called apparent power. When the impedance is a pure resistance, the apparent power is the same as the true power. But when reactance exists, the apparent power is greater than the true power. The vector difference between the apparent and true power is called reactive power.
If Pa represents the apparent power in a complex AC circuit, Pt represents the true power, and Pr represents the reactive power.
True power is the power manifested in tangible form such as electromagneticradiation, acoustic waves, or mechanical phenomena. In a direct current (DC) circuit, orin an alternating current (AC) circuit whose impedance is a pure resistance, the voltageand current are in phase.
P is the power in watts, Erms is the root-mean-square voltage in volts, and Irms is therms current in amperes. But in an AC circuit whose impedance consists of reactance aswell as resistance, the voltage and current are not in phase. This complicates the determination of power.
In the absence of reactance, this voltage-current product represents true power. But whenthere is reactance in an AC circuit, the product ErmsIrms is larger than the true power, andis known as apparent power.
The vector difference between the apparent and true power is called reactive power, andrepresents energy alternately stored and released by inductor and/or capacitor.
Volt-ampere is a measurement of power in a direct current (DC) electrical circuit.The VA specification is also used in alternating current (AC) circuits, but it is less precisein this application, because it represents apparent power, which often differs from truepower.
In a DC circuit, 1 VA is the equivalent of one watt (1 W). The power, P (in watts) in a DC circuit is equal to the product of the voltage V (in volts) and the current I (inamperes):
P = VI
In an AC circuit, power and VA mean the same thing only when there is no reactance. Reactance is introduced when a circuit contains an inductor or capacitor. Because most AC circuits contain reactance, the VA figure is greater than the actual dissipated ordelivered power in watts. This can cause confusion in specifications for power supplies.For example, a supply might be rated at 600 VA. This does not mean it can deliver 600watts, unless the equipment is reactance-free. In real life, the true wattage rating of apower supply is 1/2 to 2/3 of the VA rating.
When purchasing a power source such as an uninterruptible power supply (UPS) for usewith electronic equipment (including computers, monitors, and other peripherals), be surethe VA specifications for the equipment are used when determining the minimum ratingsfor the power supply. The VA figure is nominally 1.67 times (167 percent of) the powerconsumption in watts. Alternatively, you can multiply the VA rating of the power supplyby 0.6 (60 percent) to get a good idea of its power-delivering capability in watts.
Magnetic loads, such as motors, can draw more VA power than actual real power. The extra component is called a VAR. A VAR is basicallymagnetic power, which causes a phase shift between voltage and current curves. This phase shift between voltage and current reduces the overlap between the two curvesand effectively delivers less power to the loads.
Below equation shows the correlation between PD level and PD energy. Higher PD level comes with higher PD energy.
There are several main factors affecting the test voltage including:
PD is an abbreviation of partial discharge. It means the fast transient of voltage or current.
Yes. As we mentioned before insulation test for a dry-cell should be a check of the distance between electrodes, not the resistance value measurement. Chroma 11210 supports following well known material of LIB cell including LiCoO2, LiMnO2, LiFePO4,and LiNiO2.
The burrs are caused by the electrode cutting process. Both current collectors (Al &Cu) may have the issue. In Chroma presentation file, the burrs on Al plate are emphasized because the shortcircuit of Al-anode is more dangerous compared with Cu-cathode.The one grows on anode during charge-discharge process should be called “lithiumdendrite”. It also can cause short circuit issue by damaging the separator.
WV test mode is mainly used for the DUT like: MLCC, aluminum foil, diode and otherapplications. This mode is to measure whether the DUT can be charged to the voltage point that isalmost get to BDV. (BDV is not used because we don’t want the DUT to be destroyed)Set the upper limit of voltage and charge current first, when the leakage current isequal to the constant charging current, the voltage will be maintained at a certain level.If the DUT is able to be charged to the upper limit of the voltage, it will judge PASS;otherwise, if the voltage cannot reach to the set voltage, it will judge Fail.
Separator is porosity, mix of air and plastic and/or ceramic. Normally, separator andceramic with stronger withstanding voltage, therefore a weaker insulator “air”should be considered for the lowest WV test voltage.
No matter how thick the separator is used, after Jelly Roll wound, the effective distancebecomes shorter because the surface of the electrodes are rugged, and some smallparticles/burrs may break through “PART” of the separator (that is why most of LIBJelly Rolls BDV are much lower than the separator’s original BDV; 600V~1,000V perour experience for a normal jelly roll). Point is, what is the considered SAFE insulation distance, which is able to resist thefurther inflation of the cathode while battery cell is being charged. The test voltageneeded for finding the insufficient insulation distance, of course MUST at least higherthan the air BDV at this gap distance
11210 uses AC signal to get voltage counts. If terminals are null, 11210 gets high voltage counts ; if +ve terminal is connect to DUT and leave -ve terminal open, 11210can eliminate the effect of parasitic capacitance. If -ve terminal is connect to DUT and leave +ve terminal open, there are still parasitic capacitors but contact check circuit won’t read the parasitic capacitors. So if users follow the suggestion in user manual,11210 can eliminate the effect of parasitic capacitance. Then 11210 will work well in contact check function.
Reverse connection will not happen this situation.
The auto range is mainly used to finding out the suitable testing range. After finding out the suitable range, the unit will use it as the best range for testing. The main reason is that the unit will produce inrush current, when changing ranges which will affect the result of the measurement precision and cause measurement errors of VPD and IPD. Therefore, these features are not supported in auto range mode.
Yes. Chroma 11210 is designed for Lib cell and capacitor. Normally, the LIB has larger capacitance, so it needs larger charge current. Chroma 11210 can support up to 50mAin charge current and maximum voltage is 1,000V.
Test voltage does not relate to capacity of battery, however it relate to the distance between electrodes, the external force on pouch type cell, and the particle/burrs on the jelly roll. Dwell time is set for measuring data in stable period. Customer can set any number between 5ms to 99.9sec depending on there product. According to the below chart,“5 times RC constant time” can achieve stable status on Capacitive loading.
Before electrolyte filling, there is no chemical reaction between cathode and anode. Therefore, the testing of reversed polarity DUT shall be without any safety issues and has the same results.
The test voltage is decided by customer. the test voltage relates to the distance between anode and cathode which also close to (not equal to) the thickness of separator. So considering the separator and the process for LIB cell testing, we normally suggest customer to set test voltage >350V.
The general battery separator is not a single RC circuit but is composed of many RC circuits. And every pore in the separator is an RC. Although the Voltage reaches 600V, there are still have many variations of electric potential in pores. Therefore, the LC value will gradually decrease and PD will occur in the CV mode phase.
Theoretically, it won’t occur. Because the electric intensity will continue to decrease.
In case of the leaving timing of probe in some automatic machine is not adjusted and leaving too early. If so, the LC measurement will be 0, which will be judged as a good insulation product.
Our discharge uses the internal discharge circuit to automatically discharge to a low enough voltage then send out the ACQ Over signal (the probe contacts can be removed). The time of discharge depends on the capacitance of the DUT.
There are three indicators on the tester to show the failure.
1. Screen: The failure message would show on the bottom of screen with a red banner.
2. LED: The FAIL LED on the front panel also shows the failure message.
3. Handler: For remote control, handler on the rear panel support different types of failure message.
To do the IR measurement on capacitive load, the AC part of test signal will cause additional charge-discharge current to DUT. If doesn’t handling well, it will cause additional measurement errors. Chroma 11210 adopts linear power supply and cascade architecture which effectively reduces the impact of capacitive load measurement error.
In CC charge mode, it is not easy to detect the abnormal current, and the voltage will change significantly when PD occurs, so only VPD is detected.
In CV charge mode, it is not easy to detect the abnormal voltage, and the current willchange significantly when PD occurs, so only VPD is detected.
The charge current is constant during CC mode, but voltage drop can be captured, so why VPD occurred in CC mode. In the other hand, CPD can capture the leakage current during CV mode. Our analyzer card can shows the waveform in both voltage and current at whole test cycle.
Use the following information for selecting an AC Source that is appropriate for the application.
The maximum possible output power of the power supply
The efficiency of the power supply
The input power factor of the power supply
The minimum input voltage
The crest factor of the power supply’s input current
The repetitive peak current needed from the power supply
The repetitive peak current that the AC source can provide
Crest factor defined in the AC source
AC source’s maximum output R.M.S. current of the respective voltage range
Ipk_need = Pout / Eff / PF/ Vin_low ) x CF_I
Ipk_ac = Irms_ac ( range of Vin_low ) x CF_ac
Assume: Pout = 300 W, Eff = 0.7, PF = 0.55, Vin_low = 90 V, CF_I = 4;
Ipk_need = (300/0.7/0.55/90)x4 = 35A
Given the above, the repetitive input current required will be 35A.
(35/3) x 90 = 1,050
If the AC source outputs CF_ac = 3, then the user must select an AC source which is able to deliver 11.7 Arms current under 90 V output. Therefore the user should use a 1,200VA AC source to test for this requirement.
In the below PV inverter testing graphic, you will notice that energy
recycling is used to inner mains for power consumption, so there is no power
feedback to the Grid. This is very popular application for PV inverter testing.
YES, the Phase angles can be set independently for each phase see 61605 model ac power source User Manual sections 3.7.2 & 3.7.5 for manually setting the Phase Angle Degrees, see section 188.8.131.52 for instructions on using the SCPI commands for programming and using the remote interface to set the Phase Angle Degree. This is also applies to the 61601, 61602, 61603, & 61604.
In 2011, Chroma implemented changes in production to standardize colors in order to maintain consistency throughout the entire line of product families. This change is cosmetic only.
The 61600 and 61500 function the same, however, the 61500 AC power source is equipped with more features. It allows you to compose different harmonic components to synthesize your own harmonic distorted wave-shapes. Features included are power line disturbance simulation, programmable output impedance, comprehensive measurement functions, harmonics & inter-harmonics wave-shape synthesis, voltage dips and variation simulation, and high output current crest factor.
More information: https://chroma1.wpengine.com/acpowersources.php
Chroma 61500 series of AC Sources can simulate voltage dips, short and variations defined in IEC 61000-4-11. It also has the ability to simulate Harmonic and Inter-Harmonic distorted waveforms as defined in IEC 61000-4-13. The Chroma 61700 series of 3 Phase AC Sources has an optional Transient Voltage Output Function (A617002)
Our AC Sources have the ability to measure Peak Current, & Surge Current and Vrms. If you want to see the actual Waveform you would need to use an Oscilloscope. Below is a list of the measurements our AC Sources can make.
The 6430 input voltage in the US
requires a voltage between 190 to 250Vac.
The AC Input to the 6430 AC
Source Goes directly to a Bridge Rectifier and creates a DC Bus. Since the Input is Isolated from
Ground it can be connected as Line /Phase to Neutral or Line/Phase to Line/Phase.
In the US there are 4 common
voltages in this range. They are:
Any of these will work to
operate the Chroma 6430 AC Source.
The Inputs of the 6430 are
isolated from Ground so it is OK to connect a Neutral or a Phase to the Input terminal
Please see the illustration below for an overview of typical grid simulation test setup.
The 61860 regenerative grid simulator can be set to both AC + DC mode (DC offset) & DC output mode (pure DC). The maximum DC output capacity is 10KW/424Vdc/50A per phase.
2 sources: A615104, 3 sources: A615105
The 61511/12, 61611/12 AC Power Sources all have the same type of output terminations. The output can be “Three Phase” or “Single Phase” selectable. This allows the customer to use their system as follows:
The output can supply Three Phase” or “Single Phase” power.
To select “Three Phase” or “Single Phase” output you simply press the “Phase” button on the front panel.
The drawing below shows the Output Terminal Block including the Remote Sense Terminal Block. For “Three Phase” the Output connections are Ø1, Ø2, Ø3 with Neutral (N) and Ground. For “One Phase” the Output connections are Line (L) (Ø2) and Neutral (N) and Ground.
The range of current limit for both polarities
is from 0 to the maximum output, which is 8 A for 54115-24-8 or 12 A for
54130-27-12. The setting resolution for current limit is 1 mA; however, the
current won't be exactly limited down to 1 mA accuracy. 0.1 A error between
current limit setting and real current limit can happen. Please note the
purpose for current limit is for safety and protection, not for precise current
Yes. Take the following SCPI commands for example:
The 61800 Regenerative Grid Simulator is identical to the 61511 in all measurement capacities.
Chroma’s Softpanel software supports Windows 7 OS in 32-bit & 64-bit mode.
Chroma 6310/30 Softpanel
Chroma 6310A/30A Softpanel
Chroma 63200 Softpanel
Chroma 63472 Softpanel
Chroma 63600 Softpanel
Chroma 63800 Softpanel
Chroma 62000P Softpanel
Chroma 62000H Softpanel
Chroma 62000B Softpanel
Solar Array Simulation Softpanel
Chroma 61500 Softpanel
Chroma 61700 Softpanel
Chroma 6400 Softpanel
Chroma 6500 Softpanel
Chroma 66200 Softpanel
Power Efficiency Test Softpanel
We also suggest you install the right driver listed: NI VISA 4.1, NI CVI
6.0, NI IVI 1.83
The 63600 Loads Minimum Applied Voltage across the Load Terminals required to maintain Full Current load settings are:
The Load will continue to conduct current to a much lower voltage with some de-rating of current see chart below:
The 63600 Loads Minimum Applied Voltage across the Load Terminal required to maintain Full Dynamic load settings are:
The Load will continue to conduct current at a lower voltage with a reduced current setting (Load 1 & Load 2) and increased Time (T1 and T2) see chart below:
For more information, refer to the datasheet or user manual.
The 63200 DC Load is a LOAD. The Load gets its current from the source that is hooked to the LOAD Connections. The 120/240 Vac input to the load is only used to power the Fans, and Bias Power Supply to control the Load and does not require power greater than 150Watts. The Power is from what ever source your customer is attaching to the Load Terminals.
No, it doesn't need a 3-phase connection. It's a simple NEMA plug.
A third, low current operating and measurement range has been designed into the 63600 DC Loads to provide solutions for emerging sleep, idle and standby mode testing required by Energy Star consumer electronics. This capability eliminates having to use complex and unique test bench equipment. Ideal for all types of consumer electronics when precision current settings and measurements are required at milliamp and microamp levels.
The 63600 series is a high feature electronic load. In a nutshell, the 63000 series can be loaded with 5 modules rather than 4 providing more power and has three unique features: constant impedance (CZ) mode, digitizing functions, and three current ranges per load. The 6310A however, offers an LED simulating load that is exclusive that series. View our a Chroma DC Loads comparison chart.
Yes, when you send the “measure” command to instrument, you can read the actual current. And when you send the “fetch” command to instrument, you can read the value from buffer.
Yes, when you send the “measure” command to instrument, you can read the actual voltage. And when you send the “fetch” command to instrument, you can read the value from buffer.
Step 1: Set the ALL_RUN Feature to ON it is located in the SETUP menu to access the SETUP menu
press the ADVA and ENTER keys simultaneously. This must be set on each of your loads.
Step 2: Set the Range to Low (L) by pressing the RANGE key until the (L) indicator is lit. This must be done on each load.
Step 3: Set the CR Mode by pressing the MODE key until a small CR appears on the Load Display.
This must be done on each load.
Step 4: Set the Resistance on loads 1 thru 4 to 0.02Ω then on Load 5 set the ressitance to 0.05Ω.
When paralleling 5 of the 63640-80-80 Loads you will need to set each load individually. You can not use Master/Slave Mode, you will be limited to set the resistor value to 0.01Ω and can’t set the 0.045Ω needed to achieve 221Amps at 1Vdc. Since you want 221Amps you can set (4) of the loads to CRL and 0.02Ω and set one load to 0.05Ω. To synchronize the loads to turn on and off together you can go to SETUP and select ALL_RUN and set it to ON. You will need to set this on each load module. This will give you a total current of approx. 220Amps at 1Vdc. The Loads you have can only be set to 0.01Ω minimum in Constant Resistance Mode Low Range (CRL).
In a previous FAQ the topic of the load's ability to draw full current down to low voltage levels is addressed. However, if even lower voltages are required user's may use a dc power supply in series the the load, effectively floating the load above ground. This technique will allow full current to be draw at zero volts. See Chroma's application note on this subject for further details and hook up information.
Chroma's DC Loads are among the best in the industry for low voltage applications. Each of Chroma's DC Load families have a published derating profile showing at what voltage the loads begin to derate. As an example, Chroma's Model 63600 DC Load will draw full current down to approximately 0.4VDC and then linearly derates to about 100mV.
LED drivers are usually tested in one of the following ways:
However, all the above loading methods each have distinct disadvantages. First, those manufacturers who use LED’s as a load run into problems with the aging of the LEDs. Different LED drivers may require different types of LED’s or a number of LED’s. This makes it inconvenient for mass production testing. Second, resistive or linear loads can not simulate the Vf and Rd coefficient of an LED.
When using a Typical Electronic Load to test LED drivers, the CR (Constant Resistance) and CV (Constant Voltage) mode settings are used. These settings only can test stable operation and therefore, are unable to simulate turn on or PWM Dimming / intensity control.
Ans; injected ripple on the UUT's current waveform is extremely low, typical values are in the range of 2 microamps (as measure on the 63610-80-20 module using a battery as the current source)
Some of the Chroma Softpanels require running with Administrator permissions. The Readme Text files included with the Softpanels will include notes regarding this.
Administrator permissions are needed to access the Windows Registry and to Create Files.
To change the settings you can right click on the Softpanel Icon and go to Properties and then select the Compatibility tab, under Privilege Level (Windows 7) or Settings (Windows 10) select “Run this program as an administrator. See screen shots below.
If you have further issues or need more assistance please contact the Chroma Service department.
Constant power operation means that, unlike conventional power supplies, the 62000P series DC Power Supplies can provide higher current levels as the output voltage is reduce along a constant power curve. Therefore, high voltage/low current and low voltage/high current UUTs can be testing using one power supply instead of two or three conventional supplies saving cost and space.
This is the correct part number (A620006) for the 62024P-600-8 DC Power Supply, but the reason why the rack kit will not initially fit the DC Power Supply is because a minor adjustment needs to be made to the side edge of the DC Power Supply (see picture below) prior to mounting the rack kit. there is a small adhesive sticker that needs to be removed. The only tools that you will need to make the adjustment are, a small exact-o knife or a small flathead screw driver.
Yes, The Measurements for Voltage, & Current can be used for DC with the same accuracy and resolution as the AC Measurements in 60Hz Specification.
Product: 11021/11021-L, 11022/11025, 11050-5M/11050/11050-30M, 11300, 1310/1320/1320S/1320-10A, 19301A
Obviously indicate that can't occur breakdown in safety standard and partly safety standard request can't occur Flashover/ARC(figure 4), and without definite test standard. ARC belongs to a kind of electrical discharge, when ARC occurred it means insulation capability insufficient. If ARC occurred several times then it will result in breakdown.
Please notice that may has difference between total current and real current cause by partly internal capacitive reactance. The current is outputting, if capacitive reactance is higher and reactive is higher, this makes real current lower relatively. If the user can’t measure output current accurately, it will cause a blind spot in testing.
Flashover is an electrical breakdown of a gas that produces an ongoing plasma discharge, resulting from a current flowing through normally nonconductive media such as air. Vasily V. Petrov, a Russian scientist who discovered it in 1802, first described the phenomenon.
Ground protection consists of two kinds of test method: Ground Continuity test (GC) and Ground Bond test (GB). The purpose of ground protection test is for protecting users from electrical hazards as touching equipment when unsuitable current is created and flows to the earth.
Insulation Resistance testing verifies the integrity of the insulation
by applying a DC voltage across the insulation and returns a value in Ohms
based on the applied voltage divided by the Leakage Current.
The current is brimmed over as flowing through insulation impedance we called it leakage current, contact by human body and the current through human body flow to Earth then electrical damage is occurred. The difference between leakage current test, withstanding voltage test and grounding protection test is equipment testing under running status. The leakage current adds a human body simulation impedance circuit in testing, it can simulate the quantity of leakage current through human body under real condition.
The leakage current with different test mode by various safeties and different leakage current standard by various test point. The most often seen is that the current flows through DUT to E terminal of power, the human body touches E terminal of product will cause induction we called it earth leakage current. When earth leakage current is testing input 110% rated voltage to add human simulation circuit and judge if the current value of flowing through human simulation circuit is over the limit value of leakage current. In addition, there are Patient Leakage Current, Patient Auxiliary Leakage Current and etc leakage tests.
When the product is operating, the current flows from test point of applied part through MD to another test point of applied part then to earth terminal.
Determining the location of your test station is the first step in designing a safe and effective test station. The test station should be located away from traffic for the safety of anyone who may pass by the station and of course for the safety of the operator at the station. Limiting distractions to the test operator is an added step to ensure safety. The area should be marked with approved “DANGER – HIGH VOLTAGE” signs. The Hipot tester should have indicator lights to denote when high voltage is output. The test area should be separate from the assembly area.
A Ground Fault Interrupt (GFI) circuit that monitors the high voltage output and return line is an excellent operator and instrument safety feature. The current exiting the instrument’s high voltage output (Isource) is measured separately from the current flowing through the device under test (Idevice). To stop the flow of this extraneous current, the GFI circuit is employed to detect a current imbalance (as small as 250uA) between the output and return, then shut down the high voltage immediately. Chroma, distributed under the QuadTech brand, was the first company to maufacture a production hipot tester with a GFI circuit as standard. Further reading: Operator Safety and Training – The Tester Environment
Patient leakage current consists of three kinds of test. The first test is the current flow from power terminal through applied part to earth terminal as product operating;Another test of patient leakage current, power source applies to MD by 110% the highest operating voltage. Make the current flows through applied part, accessible part then to earth terminal;The third test of patient leakage current, power source applies to SOP/SIP by 110% the highest operating voltage. When the product is operating, the current flows from two kinds of power terminal through applied part, MD then to earth terminal.
Whatever national standard regulation or region standard regulation, the standard of leakage current is different by the insulation types of products. “CLASSI, II, III” are mainly in consideration of the insulation system of product which derived from IEC system, brief descriptions are as below:
Although the the dielectric withstand test and the insulation resistance test are similar, insulation resistance tests generally run below 1000 Vdc and return a value in ohms, while dielectric withstand test voltages can run up to 5000 Vac and 6000 Vdc depending on the requirements and returns a value in milliamps.
The standard types of product safety compliance tests required today for most products are: Dielectric Strength (Hipot Test), Isolation Resistance, Leakage Current, Ground Continuity, and Ground Bond Tests. For a detailed explanation of electrical compliance tests, see Product Safety Tests in our Electrical Safety Testing Reference Guide.
At the point of manufacture, before the product is available to the end user. Manufactures of electrical and electronic products need to insure that no hazardous voltages or currents are accessible to the user. They need to test their products to determine if they meet minimum safety levels. In order to do this, they need to test against a reference or standard.
Breakdown is a rapid reduction in the resistance of an electrical insulator that can lead to a spark jumping around or through the insulator. This may be a momentary event (as in an electrostatic discharge), or may lead to a continuous arc discharge if protective devices fail to interrupt the current in a high power circuit.
The definition of medical equipment is the physical or electrical contact with patients (mostly regulations denotes human being, Europe regulations denotes human being and animal), applies to the equipment of diagnosing, treating and monitoring. The leakage current testing of medical equipment emphasizes on Applied part under normal using status by physical method to contact patient or accessories and facilities the patients need to touch such as probe, electrocardiogram, blood pressure bar and operating table. All types of leakage current will cause electrical hazards to patients and operators.
Corona Discharge is an electrical discharge brought on by the ionization of a fluid surrounding a conductor, which occurs when the potential gradient (the strength of the electric field) exceeds a certain value, but conditions are insufficient to cause complete electrical breakdown or arcing. Corona discharge may be an early symptom of an impending breakdown.
Almost all DUTs are equipped with a charged capacitor when testing DC Voltage. To avoid electrical hazards it is necessary to discharge the capacitor to a regulated voltage value at the end of the test. However, the higher capacitance value, the longer it takes to discharge, directly impacting the efficiency of the process. Our safety test equipment includes a fast and reliable capacitor discharge circuit to ensure production efficiency and safety.
The obvious answer is that products are regulated to protect consumers and operators from shock hazards. Shock hazards exist when a potential voltage and current are accessible to the operator with respect to earth ground. Electrical safety tests occupy very little time on the production line, but reduces the risks to operator and consumer considerably.
The dielectric withstanding voltage of components depends on materials and the manufacturing process. For improving insulation in components, discharge levels should be defined including Corona discharge, Flashover and Breakdown. Chroma’s 19055 Hipot Analyzer is equipped with a Discharge Level Analysis mode (DLA) for defining the programming voltage, time, counts and limits of those three levels. DLA mode will indicate the withstanding voltage depending on the different level limit beginning with Corona Discharge Start Voltage (CSV), Flashover Start Voltage (FSV), and Breakdown Voltage( BDV). R&D and QC personnel are able to improve insulation by discharge data collection and analysis.
All personnel of operating test equipment need to accept basic electronic theory training to realize the effect of current on human body and how to avoid electrical shock, familiar with test environment and precaution for emergency condition occurred. Some test equipments are with interlock function to prevent improper operation. When the personnel realize the previous described items then to explain operation procedure and test purpose about the condition of no good product and test fail occurred. Since the safety tests mostly are high voltage or mass current test, the test personnel should be pay more attention while testing.
Leakage Current is the residual flow of current through insulation after a high voltage has been applied for a period of time. Earth Leakage Current is the leakage current from all earthed parts of the product. The current flowing from the mains supply through or across insulation into the Protective Earth Conductor. See Leakage Current Tests.
The test voltage of standard is the mainly factor for judging good product in hipot test. A lot of hipot test equipment convert low voltage into high voltage by transformer then output it, but internal impedance of instrument will cause divider especially in some bad quality hipot test equipment, its actual output voltage can't reach safety standard. For avoiding error to judge as good product and cause unnecessary trouble, fine hipot test equipment will auto gain compensation to modify and compensate voltage to needed voltage value and design the voltmeter on the output terminal for measuring accurately whether output voltage is insufficient.
Electrical shock and its effects can be caused and influenced by several factors. The primary effect is the result of electrical current passing through the human body. Severity of the injury to the human body is directly affected by such variables as: the nature of the electrical voltage (AC vs. DC); the pathway through the human body; conductivity of the contact (wet or dry); the size and shape of the individual involved (i.e.,the person’s impedance), duration of the contact, and the size of the contact area. All these affect the magnitude of current that flows through the person’s body.
Studies have concluded that the human body can feel the sensation of an electrical shock with as little as 1.0ma of current. Since the human body is not a fixed resistance, the voltage required to produce 1.0ma of current can vary greatly based on the minimum impedance of the human body under various conditions (some models use a human body resistance value of 1K ohms up to 100K ohms).
Because hipot test will cause DUT discharge, thus need a period of time for discharging after hipot test is ended. A fine hipot test equipment will descrease fall time to the minimum and mark danger warning before reaching discharge standard for protecting the testers from electrical shock.
There are several different types of leakage current: Earth Line Leakage, Touch/Chassis (formerly Enclosure) Leakage, Patient Leakage, and Patient Auxiliary Current. The basic differences between leakage currents depend upon how a person might come in contact with the product or the measurement. For example the leakage that would flow through a persons body if they touched the outside enclosure of a product would be Touch/Chassis or Enclosure leakage. See Leakage Current Tests.
DC hipot test usually need to add ramp time and fall time, because mostly DUTs are with capacitance and causes charging current generated(figure 3). For charging current steady, ramp time is needed for buffering then leakage current won’t over high because of charge current and judge as FAIL.
It may occur DUT no contact or bad contact condition during test procedure, especially in production line of emphasizing efficiency occurs more easily. The DUTs which are no contact, bad contact, test line damage or short circuit will judge no good product as good product or damage the equipment then cause the unnecessary risk cost. Thus, a lot of safety test equipment will judge if there is bad contact by low limit or high limit of current, this method interference factor too much so can’t judge effectively. The excellent safety test equipment filter short circuit DUT or judge circuit bad contact by more accurate judgment method (OSC) to save the production cost of manufacturers.
The first step in selecting safety test equipment is to understand your basic requirements. It may be the safety standard your product needs to comply to. The appropriate safety test equipment is not only selected in accordance with safety standards but considers functional product requirements, cost and efficiency. For example auxiliary accessories like HV Guns, fixtures, and software control can increase test efficiency. It is our recommendation to read Choosing the Right Test Equipment or give us a call to help select your equipment. 949-600-6400
The insulation is divided into four types: Basic, Supplementary, Double and Reinforced. Because product inside may be over dirt, wet or other reason cause discharge along surface, thus judge if circuit design inside product has problems of distance along surface or insulation insufficiency by hipot test.
The DC bias current flowing through the inductor causes the inductance to drop from the initial value. It is due to the magnetic properties of the core. The core, and some of the space around it, can only store a given amount of magnetic flux density. Beyond the maximum flux density point, the permeability of the core is reduced. Thus, the inductance is caused to drop. The drop affects the original filtering characteristics of the inductors, so for limiting the workable range, generally, the DC bias current causing the inductance drop 10% or 20% is defined as the “saturation current” of the inductor. Chroma 11300, an integration test system of LCR meter and bias current source, can provide stable DC bias current output up to 300A, and measure the inductance accurately. It is a right solution for magnetic choke and core in various power supply applications.
The dielectric used inside the capacitor to separate the conductive plates is not a perfect insulator resulting in a very small flowing or “leaking” through the dielectric due to the influence of the powerful electric field built up by the charge on the plates when applied to constant supply voltage. This small DC current is called capacitors leakage current. It is an important parameter in amplifier coupling circuits or power supply circuits. Higher leakage current don’t only affect the performance of working circuits but worse, also result in capacitor blown up by rapid rise of inner temperature. Chroma 11200 Capacitor Leakage Current/IR Meter can provide stable output voltage and measure leakage current accurately, suitable for quality evaluation on production line or bench-top applications.
Ripple current test is for evaluating the load life of capacitors working at severely adverse circumstance. The circumstance includes temperature, current, and peak voltage. The temperature is the highest ambient temperature for customer using, the current is the highest ripple current capacitors permit, and the peak voltage is capacitor applied voltage, sum of DC voltage and peak voltage of ripple. After long time test, the electrical characteristics of lower quality product will be changed. it can be checked by C/D/ESR measuring. Chroma 11800/11801/11810 Ripple Current Tester, offering series/parallel mode function to reduce test time, and digital output control function to control constant current and peak voltage output, is the best solution for capacitor quality evaluation and assurance.
The temperature difference between two different metals creates a voltage across the junction. It is so called thermoelectric effect. And the junction voltage makes the measurement results higher or lower than the real value by two reversed connection directions with DUT. Chroma 16502 Milliohm Meter provides special pulsed test mode in addition to general DC test mode, for effectively reducing the measurement error caused by thermoelectric effect.
For real-world measurements, residuals in test fixture and cables are main error sources affecting measurement results. Compensation, also called correction, reducing the effects of error sources existing between calibration plane of the instrument and DUT, is to improve the measurement accuracy when additional measurement accessory is used with the instrument.
Two-terminal measurement is the simplest measurement method but the inductances and resistances between two leads are added to measurement results. It causes obvious measurement error when measures low impedance DUT. Differently from two-terminal measurement, Four-terminal measurement is a technique to improve the measurement accuracy. It uses separate pairs for current carrying and voltage sensing electrodes, so the voltage drop in the current carrying wires is prevented from being added to the actual value.
The equivalent circuit refers to a theoretical circuit that retains all electrical characteristics of a given circuit. Generally, it is the simplest form of a more complex circuit to aid analysis. The equivalent circuit of components is complex because of the existence of parasitics, but by using single frequency signal, LCR meters can only measure the value of resistance and reactance. Thus, the equivalent circuit of components can be lumped as the simplest series or parallel model that represents the resistive and reactive parts of total impedance.
The test range and accuracy of insulation resistance are decided
by both the test voltage and measured current. That is to say, for the same IR
value, the accuracy will be different. For example: A 20Mohm IR value can
be obtained by 100V/5uA, 200V/10uA, etc. The range and accuracy of IR
can't be defined in general form.
This software is property of Chroma Systems Solutions and may not be copied, sold or reissued in any other media. Software is provided for use only with the instruments it was delivered with. It may not be used for any other purpose, disclosed, modified, or provide to any third-party without written permission.
Chambers are for
ambient control, which control the temperature of the air surrounding the
Device under test (DUT). TEC platforms contact with DUT directly and control
the case temperature. Ambient temperature control and case temperature control
are the fundamental difference between using chambers and TEC platforms.
Though there are some
nearly-standardized platforms, such as for LED module tests and thermal chucks,
most platforms are still customized to meet their special requirements or with
optimized performance. You may provide the following information so we can
suggest the best solution for you:
Though electronics and photonics are our major TEC platform business, we do have some experience in biotechnology, chemical, and material processing. We welcome discussion regarding all kinds of temperature control demands.
In mathematics, PID parameters, Kp, Ki, Kd, reflect controlling speed and stability. For example, the picture on the left shows incorrect PID parameters, introducing significant overshoot and swing between actual temperature (red line) and setting temperature (blue line); while with correct PID parameters, picture on the right, shows temperature smoothly approaches to the target temperature.
Of course. However, precautions should be taken before use, such as
current limit setting to avoid over current damaging the platform and PID auto
tune for optimal performance. T-type thermal couples should be used as temperature
sensors for correct measurements. Please note TEC platform design requires
certain knowledge including thermoelectric, thermal analysis, mechanical
design, and system integration. Customers can do their own or come to us for
|TEC thermal platform||Traditional Chamber|
|Type||case temp. control||ambient temp. control|
A perturbation is given to test the thermal
response of a TEC system. From the dynamic behavior of temperature variation,
PID parameters can be extracted. We have a proprietary method of given
perturbation and extracting PID parameters different from others, which
supposedly yields better temperature control near optimization.
|On/Off Control||Adaptive Control||PID Control|
|Stability||very poor||normal||very good|
Since TEC modules are current driving devices
and the operating voltages for various TEC modules can be very different, we do
not find voltage control meaningful for a TEC controller. So we did not
implement Voltage Limit control. The maximum output voltage is limited by the
driving power supply only, which is 24 V for 54115-24-8 or 27 V for
The key features are:
Yes. We can set Positive Current Limit for
Cooling and Negative Current Limit for Heating separately. For example, we can
set +3.5A as Positive Current Limit for Cooling and -2.7A as Negative Current
Limit for Heating. Traditionally, TEC is for Cooling in most cases. So the
polarity of current for Cooling is defined as Positive.
The major limitations are:
Yes, T-type thermocouples only.
Chroma TEC controllers offer additional functions such as smart TC-open detection, smart platform detection. Chroma TEC controller has input for second thermal couple to measure ambient temperature or point temperature of devices. Control modes include cycling control, ramping control, offset control. Besides, Chroma provides IVI driver that is convenient to support various applications.
Chroma TEC controllers can be operated individually without being connected to a PC. However, some advanced functions such as temperature cycling, slope control, and time control can only be performed through PC connections with our powerful software.
PID control is one of the methods widely used to reach target value with speed and stability. In mathematics, PID contains Proportion part(Kp), Integration part(Ki), Differentiation part(Kd). In physics, PID predicts the progressing route over time, which is just like missile is always targeting at the place ahead of time where object is going to reach.
We often receive inquiries from customers who have previously failed their tests while using other temperature control systems. They are unable to get repeatable and consistent test results. With features such as PID control with Auto Tune, and higher power output from our TEC controller, we insure the fastest Rate of Change in temperature and most stable temperature control possible.
The principle of TEC control is called Peltier Effect, which was discovered by Jean Charles Athanase Peltier in 1834. Briefly speaking, it reveals that fact when a current is passed through a couple, a temperature difference is created between the two sides of the thermocouple. This can be used for refrigeration or heating.
Chroma TEC controllers implement a high class PID control technique, called PID auto tune. PID auto tune provides the perfect control mechanism and outstanding stability to satisfy various applications on thermal platforms. There is no need for an experienced engineer to calculate PID parameters any more. Chroma PID auto tune is convenient and time saving.
The lifetime of TEC chip are all different depends on applications and usage. TEC chips are considered as consumable parts thus no warranty guaranteed. However, for applications require fixed temperature control, the lifetime of TEC chip would be 10 years or even longer. For high speed and extreme high-low temperature cycling, it would be 1~3 years or as short as few months.
There are several factors that relate to TEC output power.
Applications that require wider temperature control range, larger size DUTs, higher power devices, and/or fast thermal responses require higher TEC output power. However, the price of the TEC controllers (150W and 300W) is not proportional to the output power. Our staff can help evaluate which one is the best fit for your requirements.
TEC control works best in small devices that require highly accurate and stable temperature. Besides, the devices that have characteristics vary with temperature also require high performance temperature control. For example, semiconductor, biotech, LED, laser diode, PV cell, E-paper…etc. Furthermore, TEC controllers are not only for RD, but also for production lines. Thus system integrators may also take the advantages of high performance TEC controllers to provide advanced solutions.
Depending on the mass of DUTs, 0.2°/sec to 1°/sec temperature ramping rates are regularly achievable, which means from 25° to 85° can be done in a few minutes. That is at least 10 times faster than using thermal chambers. The temperature stability relies on the TEC controller. Ours can provide
stability down the temperature reading resolution, which is +/-0.01° using thermocouples.
There are higher costs for wider temperature control ranges. We do have
the technology to achieve fast and stable temperature from -55 to + 150?, but it will require
more TEC’s and more sophisticated Thermal Platforms. The cost may vary greatly
depending on your specifications.
If the DUT generates very little heat, then the ambient temperature and the DUT temperature would be very similar. For this type of test the Thermal Chamber would be a good choice. However, for devices that dissipate power the temperature gradient between ambient and the surface temperature of the device can be very large. For this type of application the TEC and TEC controller are ideal. By making direct contact to the device the temperature can be maintained at the TEC and the DUT surface. Thermal Chambers also have gradient temperatures within the chamber from side to side and top to bottom which can cause erroneous temperature at various points on the DUT. The TEC is referred to as Case temperature control and the Thermal Chamber is referred to as Ambient temperature control. Devices such as ICs, LED modules, laser diodes, solar cells, DC/DC or AC/DC power modules are best suited for TEC controller and TEC platform thermal testing.
Many other TEC controllers use a small signal and one-directional temperature transient to find PID parameters, and are thus not always successful for TEC control. In order to truly match the thermal response of a TEC control system, the Chroma TEC Controller applies a large signal and uses a bi-directional driving method. This results in optimized control behaviors.
Thermal Platforms have various kinds of shapes depends on applications or customer’s requests. Currently we have standard platforms for semi-con / solar / IC / e-paper / LED..,etc. Besides, Chroma is also looking forward to assisting and cooperating with system integrators (SI) to come out with their own thermoelectric solutions by fully use Chroma’s thermoelectric expertise.
There is no minimum limit.
Improper CJC will directly introduce errors in the temperature measurements. It is very important for a thermocouple based Thermal Data Logger to have accurate CJC. However, Unlike Chroma Thermal Data Loggers, most of Thermal Data Loggers in the field have multiple channels sharing one CJC. In fact, each channel should have a different CJC because of different physical layouts. Consequently, sharing one CJC can’t provide very accurate temperature measurement for all channels.
In contrast, Chroma Thermal Data Loggers conduct CJC on every measurement channel. This secures the specified 0.3°C measurement accuracy applies to all channels while others accuracy spec is effective on the CJC channel only.
There are various types of thermal sensors used for temperature measurement. Besides thermocouple, there are RTD (platinum, Pt10, Pt100), Thermistor, temperature IC, and non-contact infrared thermal imaging. Below is a comparison table for various types of thermal sensors.
|Sensor Type||Temperature Range (?)||Resolution (?)||Accuracy (?)||Long Term Stability||Sensor Size||Cost|
|thermocouple||-200 ~ + 1800||0.01~0.1||0.5~1||Average – Good||Small||Average|
|RTD (Pt100)||-200 ~ +500||0.001||<0.1||Very Good||Big||Very High|
|Thermistor||0 ~80||<0.001||>1||Average||Medium||Low – Average|
|Temperature IC||0~70||0.001||1~3||Poor – Average||Medium||Low|
|IR Imaging||0~>+ 2000||0.1||>2||Poor – Average||Provide Thermal Profile||Very High|
From the comparison, the thermocouple is the most widely used thermal sensor because it covers a wide measurement range, provides good accuracy, and can be used for any device with its small sensor point size and reasonable cost.
Most of the Thermal Data Loggers and DAQs in the field have only one ADC in their design. Therefore, a multiplexer is included to scan all the channels that are activated. With a fixed maximum sampling rate for the ADC, the effective sampling rate for scan type thermal data loggers or DAQs will decrease with increase of active channel numbers.
Unlike conventional designs, Chroma Thermal Data Loggers have one ADC for each channel. Therefore, increasing the activated channels will not affect the sampling rate when using Chroma Thermal Data Loggers.
There are no problems measuring different physical quantities in different channels using Chroma multi-channel Thermal Data Loggers. Up to 1000Vdc (750Vac) isolation between channels enables you to connect any type of transducer without any precautions.
Chroma provides voltage and current measurement adapters when DCV and DCI measurements are needed. Customized transducer adapters can be designed on request for other physical quantity measurements.
Yes. The 51101 series data loggers are PC-based designs. The data is logged in real-time by a PC once a connection has been established.
Yes, as long as the computer recording the data remains stable.
There are many Thermal Data Loggers in the field equipped with embedded displays, keypads and memory. With small display sizes, a limited number of buttons and memory size, they are not very user-friendly compared to PC based designs which allow powerful and feature-rich softpanels. In addition, the hard drive on a PC provides almost unlimited data storage capability.
Since each channel is measured by the ADC at different measurement aperture for scanning type of loggers or DAQs. Therefore, if simultaneous measurement is critical to the application, scanning design will introduce time related error.
No. Chroma Thermal Data Logger only supports use of a thermocouple for temperature measurement.
Yes. However, it should be noted that your ability to read large file sizes reliably will depend on the your particular system setup. The larger you make a data file, the more powerful of a system you will need to work with it.